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"Collection of Successful Case Studies on the Implementation of Manufacturing Production Management Systems 2024" Now Available

A collection of case studies on problem-solving using production management systems, including the promotion of DX, paperless initiatives, and business efficiency improvements.

Otsuka Shokai offers products that solve issues in production sites, including the production management system "Production Innovation Series." This time, we have created a collection of success stories that resolved on-site challenges using the "Production Innovation Series" and our solutions. [Document Overview] ■ Achieved visualization of equipment operation through IoT, resulting in a 10% increase in operating rate ■ Transitioned from person-dependent tasks with a hybrid production management system ■ Thoroughly managed the formulation recipes for plastic raw materials, enabling bulk updates for price revisions ■ Promoted DX to achieve automation and efficiency in operations *For more details, please check the PDF download. Feel free to contact us with any inquiries.

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Learning from Case Studies: Utilization Techniques for Production Management Systems in the Machinery, Equipment, and Devices Industry

"Expected reduction of excess inventory by 16.8%," "40% reduction in paper-based aggregation tasks," and other examples of business improvements in production management systems in the machinery, equipment, and device manufacturing industry are introduced.

This time, we will introduce successful case studies that have solved on-site challenges by utilizing the "Production Innovation Series" and our solutions, specifically focused on the machinery, equipment, and device manufacturing industry. [Document Overview] ■ Achieved improved data accuracy and streamlined administrative tasks through system restructuring (manufacturing industry such as semiconductor manufacturing equipment) ■ Realized a total reduction of 200 hours/month in business hours and reduced excess inventory (electronic and communication equipment manufacturing industry) ■ Reviewed traditional paper-based business flows and achieved data-driven management (industrial valve manufacturing industry) ■ Unified production management and accounting. Established a business foundation compliant with stock listing standards (industrial machinery manufacturing industry) *For more details, please refer to the PDF download. Feel free to contact us with any inquiries.

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Presenting materials on 'How to Choose a Production Management System by Industry'

An explanation of how to choose production management systems tailored to each industry: assembly, processing, blending, and fabless companies.

Even when we talk about "production management systems," there are various types depending on the industry, business model, scale, and requirements. There are quite a few companies that, despite investing time and costs to implement these systems, are not able to utilize them effectively. When introducing a production management system, it is important to choose a product that fits your company while considering the challenges you face. The currently distributed document titled "How to Choose a Production Management System by Industry" clearly explains how to select production management systems tailored to representative industry classifications and key points. [Contents (Excerpt)] ◆ Introduction of essential production management systems for the manufacturing industry ◆ How to choose a production management system by industry What kind of production management system should you choose? Assembly industry – Case studies of assembly industry implementation Processing industry – Case studies of processing industry implementation Formulation industry – Case studies of formulation industry implementation Even fabless companies without factories can benefit from a "production management system"! ◆ Otsuka Corporation's original production management systems Production Innovation Fu-jin Production Innovation Raijin Production Innovation Ryu-jin Production Innovation Wun-jin Production Innovation Blendjin * The document can be viewed via "PDF Download." Please feel free to contact us for inquiries.

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Production Management System "Production Innovation Fu-jin" for the Communication Equipment Manufacturing Industry

Recommended for the communication equipment manufacturing industry! A production management system that is easiest to implement for small to medium-sized assembly manufacturing businesses, integrating production and sales.

"Production Innovation Fu-jin" is a production management system for assembly businesses that integrates sales management in a seamless manner. It responds to forecast and order production of standard products with predetermined configurations, managing everything from ordering and inventory management of components to manufacturing, progress tracking, shipping, sales, invoicing, and payment. It can also accommodate fabless companies that do not have their own factories. 【Features】 - Cost reduction through proper management of inventory for parts and materials - Enhanced sales power through effective utilization of integrated production and sales data - Prevention of delivery delays and shortening of lead times through appropriate arrangement management - Support for foreign currency transactions with overseas partners - Reduced customization through integration with development tools *For more details, please request materials or view the PDF data available for download.

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Production Management System for the Confectionery Manufacturing Industry "Production Innovation Blendjin"

Recommended for the confectionery manufacturing industry! A production management system that supports the arrangement, manufacturing, inventory, and quality control using a formulation table (recipe).

"Production Innovation Blendjin" is a production management system designed for manufacturing industries that blend chemical products, food, fragrances, cosmetics, and pharmaceuticals. It provides comprehensive support for material procurement, manufacturing instructions, inventory management of products, materials, and supplies, as well as quality control through lot traceability features based on formulation tables and recipes. 【Features】 ■ Comprehensive support for operations from production planning to ordering, production, and sales ■ Flexible production management that accommodates multi-stage formulations ■ Enhanced quality control through lot traceability features and expiration date settings *For more details, please request materials or view the PDF data available for download.

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Production Management for the Resin Container Manufacturing Industry: "Production Innovation Ryu-jin"

Recommended for the resin container manufacturing industry! A production management system that supports inventory optimization and on-time delivery for manufacturers engaged in mass production processing.

"Production Innovation Ryu-jin" is a production management system specialized for the manufacturing industry, focusing on mass production processing of automotive and electrical components, as well as metals, plastics, and food. Based on information such as internal announcements, forecasts, and confirmed orders, it enables flexible production planning that is resilient to changes, and allows for proper control of inventory, including work-in-progress between processes. 【Features】 ■ Ability to formulate optimal production plans considering inventory and load by process ■ Reduction of product, work-in-progress, and raw material inventory, and improvement of on-time delivery rates ■ Quality improvement and enhanced reliability with customers through lot tracing ■ Reduced customization through integration with development tools *For more details, please request materials or view the PDF data available for download.

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"Collection of Successful Case Studies on the Implementation of Manufacturing Production Management Systems 2025" Available for Free.

Free collection of case studies on problem-solving using production management systems, including IoT integration, DX promotion, paperless initiatives, and real-time visualization of process progress!

Otsuka Shokai offers products that solve issues in production sites, including the production management system "Production Innovation Series." This time, we have created a collection of success stories that utilized the "Production Innovation Series" and our solutions to address on-site challenges. [Document Overview] - Automatically collect performance data from production equipment by linking IoT and RPA systems. - Achieve enhanced traceability and improved operational efficiency through the integration of the production management system and IoT weighing devices. - Visualize process progress in real-time, steadily advancing DX and achieving operational efficiency. *We are currently offering the "Successful Implementation Case Studies 2025" for free. For more details on key points for successfully implementing a production management system, please download and view the PDF.

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